ZQ-III-E Fully Automatic Rewinder:

This machine adopts the advanced technology of PLC computer programming, variable frequency speed regulating, electronical brake and HMI operation interface. The machine has won state patent for its excellent practice of all devices equipped on the machine, and has got reputations from its users since pushing to the market. It is your ideal choice for producing high-quality toilet and kitchen paper roller, for it can redeuce consumption and increase economic benefits.

1. Horizontal style paper unwind stand: Raw paper line-placed, deliver paper with pneumatic wide belt, with separate tension control device in each roll of raw paper. * Pneumatic paper loading unit.
2. *Web-edge controlling function: It will be installed on the paper unwind stand. The function is effected by a sensor to inspect and trace the web edge, which controlled by PLC, then the sensor will transfer the data to the web-edge controlling performer to effect the aim of alignment of different paper webs. With this web-edge controlling function, the web edge of different paper web will be kept in parallel with each other event if the paper roll is transferring in high speed, thus can reduce the wastage of paper roll edge.
3. Machine will alarm when paper core or stain less steel tube is finished.
4. With web break detection function, machine can stop automaticaly.
5. The rewinding technology of this machine is an important invention. It can make the finished paper reel tightly first and then loosely. It can give the different density for different parts of paper roll. Especially, paper core won't separate from paper roll after a long time in store (controlled by microcomputer).

6. Automatic changing paper tube and unloading finished product. The paper tube or stainless steel tube can be adjusted from*25 to 50mm random in 1 min. rewinding in high speed ( 180m-200m/min, that is said, the machine can finish rewindingand unloading one paper roll in 8-12 seconds). (The rewinding can be finished in 12 seconds at the base of 200 sheets with knot length of 110mm, and per sheets size is 115mm. Rewinding can be finished in 14 seconds ( with the functiion of trademark embossing.)
7. The synchronized finished of automatic tail-trimming, gluing and sealing can reduce consumption of paper when the roller paper are sent to the process of slitting and packing. The working efficiency and the paper grade can be greatly increased as a result. With paper ending left, it is convenient to use.
8. Adopting of up-guided method to wind finished paper, and the front and back jogging button to guide raw paper, make the operation much simpler.
9. Comparing to those papers from single embossing, the paper with *double embossing is softer, the embossing in both sides of the finished products will be complete the same, more over, the paper roll in same size is 15% lighter or above. It is especially fit for processing kitchen roll.
10. *Edge embossing: with special pneumatic embossing bearing, and hard Anvil roller, it can emboss 2 lines at both edge of toilet roll, so that it can prevent the different layers of toilet roll without embossing or with double embossing from scattering, and the toilet rolls will look more beautiful.
11. *Gluing compounding unit, when proceed kitchen paper, the unit glue the bulge of embossing layer to make the two layers compound into one. Due to the gluing only apply on the bulge of embossing layer, some air between those parts without embossing between the two layers can be saved, and the moisture absorbability can be improved.
12. *Decorative gluing device: when process toilet paper, the colorful glue will be applied in between the second and third layer, to show all kinds of color pattern on the paper surface (the pattern is decided by the embossing roller), make the layer compound into one, and to avoid destroy the soft of paper. After this process, the paper will be very beautiful, and the paper grade will be caught.
13. *Tail trademark embossing device: This device can emboss the trademark at position of 4 cm away from the tail, this will make paper tail won't scatter, and can prevent the product from imitation. It's especially fit for producing of paper roll without embossing.

ZQ-III-H

This machine adopts global advanced Programming Logic Control (PLC) technology, speed controlled by inverter, equipped with Servo winding unit and touched screed operation panel, with the consecutive non-stop operation, this machine is easy-operated, low-noise, high- production, it is the top choice for toilet roll or kitchen towel producer.

Machine Type

1092

1575

1760

2500

2800

Raw Paper Roll Width (mm)

1350

1750

2000

2400

2700

Raw Paper Roll Outside Dia.

1100 mm (Other size to be specified, the max. outer dia. of raw paper is 2500 mm)

Core Inside Dia. of Raw Paper (mm)

3"(76,2 mm) Other size to be specified.

Parameter Set-Up

Platform with touched screen

Programming Controller

PLC

*Embossing

Single embossing, double embossing, steel to steel embossing. Pneumatic embossing (To be ordered)

*Counter-embosser

Felted Roller, Paper Woolen Roller, Rubber Roller(To be ordered)

Max Speed (m/min)

350

Finished Product Dia.(mm)

90-150 (Other size to be specified)

Finished Product Dia. Control

Electronic

Sheets of Finished Product Control

Increase gradually till to reach the set sheets.

Perforating Size (fixed)

108 mm±2mm (Other size to be specified)

Perforater

4 pieces of anvil blades

Perforating Size (adjustable)

-->90-140mm (With 4 pieces of blade, the node distance is 90-140mm)
-->200-350mm(With 2 pieces of blade, the node distance is 200-350mm)
-->200-500mm (With 1 piece of blade, the node distance is 200-500mm)

Core Outside Dia. Of Finished Product (mm)

25-50

Mechanical Driving

Synchro-belt

Control Voltage

DC24V3, Stable Voltage DC24V3

Main Transmission Power

5,5 kw- 22 kw (Variable frequency speed regulating)

Paper Unwind Stand

1-3 (The qty. of raw paper rolls to be specified)

*Weds Edge Control

Controlled by PLC, tracked with sensor.

*Edge-embossing

Individual pneumatic type

*Lamination Unit

Gluing for nested or point to point embossing pattern.(Need to be specified when ordered)

*Decorative Gluing System

The patterns are according to the design on embossing roller.

*Print

1-2 color (To be ordered)